 |
✅ Core Applications
Designed for versatility, the J459 excels in manufacturing high-performance components, including:
• Automotive parts (engine blocks, chassis components)
• Motorcycle structural elements
• Textile machinery precision parts
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Robust Framing & Clamping System
o Four-column guided closing mechanism ensures rigidity and minimizes mold impact during fast/slow closing cycles.
o Octagonal base with four side molds for enhanced stability and uniform pressure distribution.
o Integrated safety limit device prevents accidental mold plate drop, ensuring operator safety.
2. Advanced Cooling & Molding
o Multi-circuit cooling system supports air/water cooling modes and mold temperature control (time-based or automatic).
o Rotating oil cylinder-driven pick-up tray for smooth, adjustable part retrieval.
o Hydraulic clamping mechanism enables rapid, precise mold installation and alignment.
3. Precision Temperature Control
o Radiation-heated holding furnace with PID regulation, maintaining 680–750°C ±5°C accuracy.
o Furnace trolley system for seamless movement and vertical lifting, optimized for molten metal transfer.
4. Intelligent Control Architecture
o Dual-computer monitoring system:
o Lower computer (PLC): Manages machine actions, pressure adjustments, and cooling.
o Upper computer (HMI/IPC): Handles parameter settings, real-time pressure curve monitoring, and fault alerts.
o Fail-safe operation: Lower computer continues automated processes if upper computer malfunctions.
5. Dynamic Pressure Regulation
o Closed-loop pressure control via imported pneumatic proportional valves and high-precision sensors.
o Features multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
✅ System Components
• Main Machine: Four-column frame, clamping mechanism, and ejector system.
• Hydraulic System: High-power drives for synchronized movements.
• Holding Furnace: Radiation-heated design with tilt/vertical movement capabilities.
• Electrical Control: PLC + HMI for full automation and data monitoring.
• Cooling System: Programmable circuits for air/water/mist cooling.
✅Why Choose J459?
• High Efficiency: Optimized cycles reduce downtime and energy consumption.
• Stability: Rigid framing and closed-loop controls ensure repeatable results.
• Flexibility: Adaptable to diverse casting sizes and complex geometries.
• Safety: Integrated safety mechanisms and redundancy in control systems.
Elevate your aluminum alloy casting capabilities with the J459—engineered for precision, durability, and maximum return on investment.
Technical parameters
NO. | Parameter | Value | Unit |
1 | Insulation Furnace Capacity (AL) | 900 | Kg |
2 | Dynamic Template Size | 1830x720 | mm |
3 | Static Template Size | 2460X1900 | mm |
4 | Dynamic Template Stroke | 1200 | mm |
5 | Opening Force | 120 | KN |
6 | Closing Force | 176 | KN |
7 | Min. Opening Gear | 600 | mm |
8 | Max. Opening Gear | 1800 | mm |
9 | Hydraulic System Working Pressure | 12 | MPa |
10 | Ejector Stroke | 50 | mm |
11 | Ejecting Force | 180 | KN |
12 | Side Mold Cylinder Opening Force | 70 | KN |
13 | Stroke of Side Mold Cylinder | 250 | mm |
14 | Oil Pump Motor Power | 18.5 | KW |
15 | Power of Insulation Furnace | 36 | KW |
16 | Total Weight of Machine | 24000 | Kg |
✅ Core Applications
Designed for versatility, the J459 excels in manufacturing high-performance components, including:
• Automotive parts (engine blocks, chassis components)
• Motorcycle structural elements
• Textile machinery precision parts
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Robust Framing & Clamping System
o Four-column guided closing mechanism ensures rigidity and minimizes mold impact during fast/slow closing cycles.
o Octagonal base with four side molds for enhanced stability and uniform pressure distribution.
o Integrated safety limit device prevents accidental mold plate drop, ensuring operator safety.
2. Advanced Cooling & Molding
o Multi-circuit cooling system supports air/water cooling modes and mold temperature control (time-based or automatic).
o Rotating oil cylinder-driven pick-up tray for smooth, adjustable part retrieval.
o Hydraulic clamping mechanism enables rapid, precise mold installation and alignment.
3. Precision Temperature Control
o Radiation-heated holding furnace with PID regulation, maintaining 680–750°C ±5°C accuracy.
o Furnace trolley system for seamless movement and vertical lifting, optimized for molten metal transfer.
4. Intelligent Control Architecture
o Dual-computer monitoring system:
o Lower computer (PLC): Manages machine actions, pressure adjustments, and cooling.
o Upper computer (HMI/IPC): Handles parameter settings, real-time pressure curve monitoring, and fault alerts.
o Fail-safe operation: Lower computer continues automated processes if upper computer malfunctions.
5. Dynamic Pressure Regulation
o Closed-loop pressure control via imported pneumatic proportional valves and high-precision sensors.
o Features multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
✅ System Components
• Main Machine: Four-column frame, clamping mechanism, and ejector system.
• Hydraulic System: High-power drives for synchronized movements.
• Holding Furnace: Radiation-heated design with tilt/vertical movement capabilities.
• Electrical Control: PLC + HMI for full automation and data monitoring.
• Cooling System: Programmable circuits for air/water/mist cooling.
✅Why Choose J459?
• High Efficiency: Optimized cycles reduce downtime and energy consumption.
• Stability: Rigid framing and closed-loop controls ensure repeatable results.
• Flexibility: Adaptable to diverse casting sizes and complex geometries.
• Safety: Integrated safety mechanisms and redundancy in control systems.
Elevate your aluminum alloy casting capabilities with the J459—engineered for precision, durability, and maximum return on investment.
Technical parameters
NO. | Parameter | Value | Unit |
1 | Insulation Furnace Capacity (AL) | 900 | Kg |
2 | Dynamic Template Size | 1830x720 | mm |
3 | Static Template Size | 2460X1900 | mm |
4 | Dynamic Template Stroke | 1200 | mm |
5 | Opening Force | 120 | KN |
6 | Closing Force | 176 | KN |
7 | Min. Opening Gear | 600 | mm |
8 | Max. Opening Gear | 1800 | mm |
9 | Hydraulic System Working Pressure | 12 | MPa |
10 | Ejector Stroke | 50 | mm |
11 | Ejecting Force | 180 | KN |
12 | Side Mold Cylinder Opening Force | 70 | KN |
13 | Stroke of Side Mold Cylinder | 250 | mm |
14 | Oil Pump Motor Power | 18.5 | KW |
15 | Power of Insulation Furnace | 36 | KW |
16 | Total Weight of Machine | 24000 | Kg |
