|
✅ Product Overview
The J452 Type 200Kg Aluminum Alloy Low-Pressure Casting Machine is a versatile solution designed for aluminum alloy low-pressure casting processes. Widely applicable in the production of small-to-medium-sized, complex aluminum alloy castings, it serves industries including automotive, motorcycles, electric power fixtures, instruments, textile machinery, and aerospace. Boasting a simple structure, reliable operation, high automation, and excellent process adaptability, this machine combines cost-effectiveness with stable performance, making it a preferred choice for modern manufacturing.
✅ Core Applications
Ideal for producing intricate aluminum alloy components, the J452 excels in scenarios requiring precision and efficiency, such as:
• Automotive parts (e.g., engine components, chassis parts)
• Motorcycle structural elements
• Electric power fixtures and industrial tooling
• Precision instruments and control panels
• Textile machinery components
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Advanced Molding System
o Guided by a robust four-column closing mechanism for enhanced stability.
o Equipped with dual (optional quadruple) stationary mold extraction units for left/right molds, optimizing demolding efficiency.
o Reverse ejection casting design minimizes part damage and improves yield.
2. Innovative Heat Preservation Furnace
o Fixed furnace configuration rigidly connected to the molding mechanism’s stationary platen, shortening the molten metal transport channel and reducing heat loss.
o Radiation-heated furnace with PID+SCR control, maintaining a rated temperature range of 680–750°C and achieving ±5°C temperature precision.
3. Intelligent Mold Cooling
o Multi-circuit mold cooling system
o Real-time automatic temperature control with adjustable timing parameters, ensuring consistent solidification and part quality.
4. Precision Pressure Control
o Liquid level pressurization system featuring imported pneumatic proportional valves and high-precision pressure sensors.
o Closed-loop feedback control enables multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
o Delivers high-pressure control accuracy and repeatability, stabilizing the casting process and improving yield.
✅ System Composition
The J452 integrates the following core subsystems for seamless operation:
• Main Machine: Rigid frame with four-column guidance for stable clamping and ejection.
• Hydraulic System: Powerful and reliable for driving all mechanical movements.
• Melt Pool-Type Holding Furnace: Optimized for molten aluminum storage and temperature control.
• Liquid Level Pressurization Device: Ensures precise pressure regulation during casting.
• Electrical Control System: Combines a PLC controller and HMI (Human-Machine Interface) for full automation, including machine motion control, pressure adjustment, and cooling management.
• Mold Cooling System: Programmable circuits for tailored cooling performance.
✅ Why Choose J452?
Designed for balance between performance and affordability, the J452 Low-Pressure Casting Machine delivers:
• High automation for reduced labor costs.
• Flexible process adaptability to meet diverse casting requirements.
• Stable, repeatable quality with minimal scrap.
• Easy maintenance and user-friendly operation via intuitive HMI.
Elevate your aluminum alloy casting production with the J452—where precision, efficiency, and value converge.
Technical parameters
NO. |
Parameter |
Value |
Unit |
1 |
Insulation Furnace Capacity (AL) |
200 |
Kg |
2 |
Static Template Size |
1400X1200 |
mm |
3 |
Dynamic Template Size |
700X700 |
mm |
4 |
Distance Inside The Column |
900X900 |
mm |
5 |
Stroke of Moving Formwork |
600 |
mm |
6 |
Opening Force |
117 |
KN |
7 |
Closing Force |
80 |
KN |
8 |
Min. Opening Gear |
300 |
mm |
9 |
Max. Opening Gear |
900 |
mm |
10 |
Hydraulic System Working Pressure |
12 |
MPa |
11 |
Core Pulling Stroke |
200 |
mm |
12 |
Pumping Force |
70 |
KN |
13 |
Oil Pump Motor Power |
11 |
Kw |
✅ Product Overview
The J452 Type 200Kg Aluminum Alloy Low-Pressure Casting Machine is a versatile solution designed for aluminum alloy low-pressure casting processes. Widely applicable in the production of small-to-medium-sized, complex aluminum alloy castings, it serves industries including automotive, motorcycles, electric power fixtures, instruments, textile machinery, and aerospace. Boasting a simple structure, reliable operation, high automation, and excellent process adaptability, this machine combines cost-effectiveness with stable performance, making it a preferred choice for modern manufacturing.
✅ Core Applications
Ideal for producing intricate aluminum alloy components, the J452 excels in scenarios requiring precision and efficiency, such as:
• Automotive parts (e.g., engine components, chassis parts)
• Motorcycle structural elements
• Electric power fixtures and industrial tooling
• Precision instruments and control panels
• Textile machinery components
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Advanced Molding System
o Guided by a robust four-column closing mechanism for enhanced stability.
o Equipped with dual (optional quadruple) stationary mold extraction units for left/right molds, optimizing demolding efficiency.
o Reverse ejection casting design minimizes part damage and improves yield.
2. Innovative Heat Preservation Furnace
o Fixed furnace configuration rigidly connected to the molding mechanism’s stationary platen, shortening the molten metal transport channel and reducing heat loss.
o Radiation-heated furnace with PID+SCR control, maintaining a rated temperature range of 680–750°C and achieving ±5°C temperature precision.
3. Intelligent Mold Cooling
o Multi-circuit mold cooling system
o Real-time automatic temperature control with adjustable timing parameters, ensuring consistent solidification and part quality.
4. Precision Pressure Control
o Liquid level pressurization system featuring imported pneumatic proportional valves and high-precision pressure sensors.
o Closed-loop feedback control enables multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
o Delivers high-pressure control accuracy and repeatability, stabilizing the casting process and improving yield.
✅ System Composition
The J452 integrates the following core subsystems for seamless operation:
• Main Machine: Rigid frame with four-column guidance for stable clamping and ejection.
• Hydraulic System: Powerful and reliable for driving all mechanical movements.
• Melt Pool-Type Holding Furnace: Optimized for molten aluminum storage and temperature control.
• Liquid Level Pressurization Device: Ensures precise pressure regulation during casting.
• Electrical Control System: Combines a PLC controller and HMI (Human-Machine Interface) for full automation, including machine motion control, pressure adjustment, and cooling management.
• Mold Cooling System: Programmable circuits for tailored cooling performance.
✅ Why Choose J452?
Designed for balance between performance and affordability, the J452 Low-Pressure Casting Machine delivers:
• High automation for reduced labor costs.
• Flexible process adaptability to meet diverse casting requirements.
• Stable, repeatable quality with minimal scrap.
• Easy maintenance and user-friendly operation via intuitive HMI.
Elevate your aluminum alloy casting production with the J452—where precision, efficiency, and value converge.
Technical parameters
NO. |
Parameter |
Value |
Unit |
1 |
Insulation Furnace Capacity (AL) |
200 |
Kg |
2 |
Static Template Size |
1400X1200 |
mm |
3 |
Dynamic Template Size |
700X700 |
mm |
4 |
Distance Inside The Column |
900X900 |
mm |
5 |
Stroke of Moving Formwork |
600 |
mm |
6 |
Opening Force |
117 |
KN |
7 |
Closing Force |
80 |
KN |
8 |
Min. Opening Gear |
300 |
mm |
9 |
Max. Opening Gear |
900 |
mm |
10 |
Hydraulic System Working Pressure |
12 |
MPa |
11 |
Core Pulling Stroke |
200 |
mm |
12 |
Pumping Force |
70 |
KN |
13 |
Oil Pump Motor Power |
11 |
Kw |
