Designed for high-efficiency production of intricate aluminum alloy components, the J3412 Tilting Gravity Casting Machine combines servo-driven precision, hydraulic reliability, and intelligent control to deliver consistent, high-quality castings. Ideal for batch manufacturing, it integrates advanced mechanisms to streamline operations and enhance productivity.
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✅ Core Capabilities
• Servo-Driven Tilt Mechanism: Driven by a high-precision servo motor, the machine frame rotates smoothly within a 120° range with variable speed control, enabling adaptive pouring for optimal filling.
• Hydraulic Actuation: Hydraulic systems power core release, mold clamping/opening, and other critical actions, ensuring smooth, reliable performance.
• Batch Production Optimization: Engineered for scalability, it excels in producing complex aluminum alloy castings with minimal manual intervention.
✅ Key Technical Features
1. Mold Clamping & Opening Mechanism
• Composed of a movable plate, fixed plate, and guide bars, this mechanism enables precise mold alignment and secure clamping.
• Servo motor-driven rotation (range: -30° to 90°) ensures flexible, accurate positioning.
• Integrated safety interlock prevents accidental operation, safeguarding operators during setup and maintenance.
2. Dual-Side Loose Core System
• Left and right loose core mechanisms are mounted on cantilever supports, enabling rapid, independent core release for multi-cavity molds.
3. Upward Ejector System
• Dedicated upward ejector mechanism ensures gentle, reliable removal of solidified castings without damage.
4. Mold Locking Mechanism
• Securely locks upper and lower mold halves during casting, preventing misalignment and ensuring dimensional accuracy.
5. Operator Safety Lock
• Automatic locking function activates when the movable plate reaches the top position, preventing unintended movement and enhancing workplace safety.
6. Intelligent Water/Air Cooling System
• Cooling processes are automatically controlled via timed cycles, optimizing solidification and reducing cycle times.
• Mold water cooling features a pump station with automatic water level regulation supporting both manual and automatic operation modes.
7. Advanced Control System (ECS)
• Powered by a Programmable Logic Controller (PLC) and Human-Machine Interface (HMI), the ECS enables:
o Real-time monitoring and control of machine tilting speed, angle, and cycle parameters.
o Fault diagnosis, alarm alerts, and automated machine shutdown for preventive maintenance.
o Customizable process parameters (e.g., tilting speed, cooling time) via intuitive touchscreens.
o Seamless man-machine interaction for operator-friendly programming and data tracking.
✅ Why Choose J3412?
The J3412 Tilting Gravity Casting Machine merges precision engineering with user-centric design, offering:
• Consistent Quality: Stable tilting and cooling processes minimize defects like porosity and misruns.
• Operational Efficiency: Automated mechanisms reduce labor costs and shorten production cycles.
• Flexibility: Adaptable to diverse mold sizes and alloy types, ideal for prototyping and large-scale batch production.
✅ Elevate your aluminum casting capabilities with the J3412—where innovation meets reliability.
Technical parameters
No. | Parameter | Value | Unit |
1 | Moving Plate Size | 1200×640 | mm |
2 | Mini. Distance Between Moving and Static Plates | 500 | mm |
3 | Max. Distance Between Moving and Static Plates | 1250 | mm |
4 | Stroke of Moving Plate | 750 | mm |
5 | Force of Opening Mold | 75 | KN |
6 | Force of Mold Assembly | 122 | KN |
7 | Stroke of Lower Ejector Cylinder | 100 | mm |
8 | Force of Lower Ejector Cylinder | 122 | KN |
9 | Stroke of Upper Ejector Cylinder | 100 | mm |
10 | Force of Upper Ejector Cylinder | 156 | KN |
11 | Stroke of Right and Left Loose Core | 150 | mm |
12 | Force of Right and Left Loose Core | 53 | KN |
13 | Tilt Angle of Fame | -30~90 | ° |
14 | Up Tilting Force | 156 | KN |
15 | Working Pressure of Hydraulic System | 8 | MPa |
16 | Oil Pump Motor Power | 7.5 | Kw |
✅ Core Capabilities
• Servo-Driven Tilt Mechanism: Driven by a high-precision servo motor, the machine frame rotates smoothly within a 120° range with variable speed control, enabling adaptive pouring for optimal filling.
• Hydraulic Actuation: Hydraulic systems power core release, mold clamping/opening, and other critical actions, ensuring smooth, reliable performance.
• Batch Production Optimization: Engineered for scalability, it excels in producing complex aluminum alloy castings with minimal manual intervention.
✅ Key Technical Features
1. Mold Clamping & Opening Mechanism
• Composed of a movable plate, fixed plate, and guide bars, this mechanism enables precise mold alignment and secure clamping.
• Servo motor-driven rotation (range: -30° to 90°) ensures flexible, accurate positioning.
• Integrated safety interlock prevents accidental operation, safeguarding operators during setup and maintenance.
2. Dual-Side Loose Core System
• Left and right loose core mechanisms are mounted on cantilever supports, enabling rapid, independent core release for multi-cavity molds.
3. Upward Ejector System
• Dedicated upward ejector mechanism ensures gentle, reliable removal of solidified castings without damage.
4. Mold Locking Mechanism
• Securely locks upper and lower mold halves during casting, preventing misalignment and ensuring dimensional accuracy.
5. Operator Safety Lock
• Automatic locking function activates when the movable plate reaches the top position, preventing unintended movement and enhancing workplace safety.
6. Intelligent Water/Air Cooling System
• Cooling processes are automatically controlled via timed cycles, optimizing solidification and reducing cycle times.
• Mold water cooling features a pump station with automatic water level regulation supporting both manual and automatic operation modes.
7. Advanced Control System (ECS)
• Powered by a Programmable Logic Controller (PLC) and Human-Machine Interface (HMI), the ECS enables:
o Real-time monitoring and control of machine tilting speed, angle, and cycle parameters.
o Fault diagnosis, alarm alerts, and automated machine shutdown for preventive maintenance.
o Customizable process parameters (e.g., tilting speed, cooling time) via intuitive touchscreens.
o Seamless man-machine interaction for operator-friendly programming and data tracking.
✅ Why Choose J3412?
The J3412 Tilting Gravity Casting Machine merges precision engineering with user-centric design, offering:
• Consistent Quality: Stable tilting and cooling processes minimize defects like porosity and misruns.
• Operational Efficiency: Automated mechanisms reduce labor costs and shorten production cycles.
• Flexibility: Adaptable to diverse mold sizes and alloy types, ideal for prototyping and large-scale batch production.
✅ Elevate your aluminum casting capabilities with the J3412—where innovation meets reliability.
Technical parameters
No. | Parameter | Value | Unit |
1 | Moving Plate Size | 1200×640 | mm |
2 | Mini. Distance Between Moving and Static Plates | 500 | mm |
3 | Max. Distance Between Moving and Static Plates | 1250 | mm |
4 | Stroke of Moving Plate | 750 | mm |
5 | Force of Opening Mold | 75 | KN |
6 | Force of Mold Assembly | 122 | KN |
7 | Stroke of Lower Ejector Cylinder | 100 | mm |
8 | Force of Lower Ejector Cylinder | 122 | KN |
9 | Stroke of Upper Ejector Cylinder | 100 | mm |
10 | Force of Upper Ejector Cylinder | 156 | KN |
11 | Stroke of Right and Left Loose Core | 150 | mm |
12 | Force of Right and Left Loose Core | 53 | KN |
13 | Tilt Angle of Fame | -30~90 | ° |
14 | Up Tilting Force | 156 | KN |
15 | Working Pressure of Hydraulic System | 8 | MPa |
16 | Oil Pump Motor Power | 7.5 | Kw |