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J45
WELTOP
✅ Core Applications
Designed for versatility, the equipment excels in manufacturing high-performance components, including:
• Automotive parts (engine blocks, chassis components)
• Motorcycle structural elements
• Textile machinery precision parts
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Robust Framing & Clamping System
o Four-column guided closing mechanism ensures rigidity and minimizes mold impact during fast/slow closing cycles.
o Octagonal base with four side molds for enhanced stability and uniform pressure distribution.
o Integrated safety limit device prevents accidental mold plate drop, ensuring operator safety.
2. Advanced Cooling & Molding
o Multi-circuit cooling system supports air/water cooling modes and mold temperature control (time-based or automatic).
o Rotating oil cylinder-driven pick-up tray for smooth, adjustable part retrieval.
o Hydraulic clamping mechanism enables rapid, precise mold installation and alignment.
3. Precision Temperature Control
o Radiation-heated holding furnace with PID regulation, maintaining 680–750°C ±5°C accuracy.
o Furnace trolley system for seamless movement and vertical lifting, optimized for molten metal transfer.
4. Intelligent Control Architecture
o Dual-computer monitoring system:
o Lower computer (PLC): Manages machine actions, pressure adjustments, and cooling.
o Upper computer (HMI/IPC): Handles parameter settings, real-time pressure curve monitoring, and fault alerts.
o Fail-safe operation: Lower computer continues automated processes if upper computer malfunctions.
5. Dynamic Pressure Regulation
o Closed-loop pressure control via imported pneumatic proportional valves and high-precision sensors.
o Features multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
✅ System Components
• Main Machine: Four-column frame, clamping mechanism, and ejector system.
• Hydraulic System: High-power drives for synchronized movements.
• Holding Furnace: Radiation-heated design with tilt/vertical movement capabilities.
• Electrical Control: PLC + HMI for full automation and data monitoring.
• Cooling System: Programmable circuits for air/water/mist cooling.
✅Why Choose Us?
• High Efficiency: Optimized cycles reduce downtime and energy consumption.
• Stability: Rigid framing and closed-loop controls ensure repeatable results.
• Flexibility: Adaptable to diverse casting sizes and complex geometries.
• Safety: Integrated safety mechanisms and redundancy in control systems.
TECHNICAL PARAMETERS
✅ Core Applications
Designed for versatility, the equipment excels in manufacturing high-performance components, including:
• Automotive parts (engine blocks, chassis components)
• Motorcycle structural elements
• Textile machinery precision parts
• Aerospace-grade aluminum alloy castings
✅ Key Performance Features
1. Robust Framing & Clamping System
o Four-column guided closing mechanism ensures rigidity and minimizes mold impact during fast/slow closing cycles.
o Octagonal base with four side molds for enhanced stability and uniform pressure distribution.
o Integrated safety limit device prevents accidental mold plate drop, ensuring operator safety.
2. Advanced Cooling & Molding
o Multi-circuit cooling system supports air/water cooling modes and mold temperature control (time-based or automatic).
o Rotating oil cylinder-driven pick-up tray for smooth, adjustable part retrieval.
o Hydraulic clamping mechanism enables rapid, precise mold installation and alignment.
3. Precision Temperature Control
o Radiation-heated holding furnace with PID regulation, maintaining 680–750°C ±5°C accuracy.
o Furnace trolley system for seamless movement and vertical lifting, optimized for molten metal transfer.
4. Intelligent Control Architecture
o Dual-computer monitoring system:
o Lower computer (PLC): Manages machine actions, pressure adjustments, and cooling.
o Upper computer (HMI/IPC): Handles parameter settings, real-time pressure curve monitoring, and fault alerts.
o Fail-safe operation: Lower computer continues automated processes if upper computer malfunctions.
5. Dynamic Pressure Regulation
o Closed-loop pressure control via imported pneumatic proportional valves and high-precision sensors.
o Features multi-stage linear pressurization, automatic curve tracking, and compensation for furnace leakage/liquid level fluctuations.
✅ System Components
• Main Machine: Four-column frame, clamping mechanism, and ejector system.
• Hydraulic System: High-power drives for synchronized movements.
• Holding Furnace: Radiation-heated design with tilt/vertical movement capabilities.
• Electrical Control: PLC + HMI for full automation and data monitoring.
• Cooling System: Programmable circuits for air/water/mist cooling.
✅Why Choose Us?
• High Efficiency: Optimized cycles reduce downtime and energy consumption.
• Stability: Rigid framing and closed-loop controls ensure repeatable results.
• Flexibility: Adaptable to diverse casting sizes and complex geometries.
• Safety: Integrated safety mechanisms and redundancy in control systems.
TECHNICAL PARAMETERS
