 |
Why Choose Our Machine?
Traditional cylinder liner production faces challenges of low efficiency, unstable quality, and high labor costs. Our Two-Station Automatic Servo-Controlled Centrifugal Casting Machine revolutionizes the process with cutting-edge technology, delivering unmatched consistency, energy efficiency, and operator-friendly operation.
Core Advantages
✅ Two-Main Machine Design
• Parallel arrangement for synchronized casting, doubling productivity.
• Shared auxiliary systems (cleaning, spraying, pouring) reduce footprint by 30%.
✅ Fully Automated Design
•Process Workflow
1. Cleaning → 2. Spraying → 3. Pouring → 4. Cooling → 5. Casting Extraction
- Fully automated cycle time: 2-4min/casting (depending on casting size).
✅ Servo-Driven Auxiliary System
• Integrated Mobile Platform: Centralizes cleaning, spraying, and pipe-pulling mechanisms. Servo-controlled positioning enables rapid repositioning (3-axis alignment) and ±0.1mm repeatability.
• Multi-Stage Spraying: Adjustable spray bar movement (3-speed segments) synchronizes with mold rotation, ensuring uniform coating adhesion and reduced defects.
✅ Smart Mold Temperature Management
• Real-Time Monitoring: Infrared sensors track mold surface temperature across three zones, displayed on the HMI interface.
• Axial Cooling System: Uniform water spray nozzles maintain mold temperature within ±5°C, preventing white mouth defects and ensuring coating integrity.
✅ Robust Casting Extraction
• Two-Action Pipe-Pulling Mechanism: Electric + pneumatic drive ensures smooth, vibration-free extraction of castings, reducing cycle time by 20%.
✅ Automated Pouring & Weighing
• Tilted Ladle System: Adjustable pouring speed (0.5–5 L/s) minimizes turbulence. Integrated weighing sensors ensure ±0.5% batch consistency, with real-time data display and printability.
✅ Intelligent Control System
• PLC + HMI Interface: Siemens/Mitsubishi PLC core with 10.1" touchscreen for parameter adjustment (speed, temperature, cooling time).
• Safety Protocols: Overload protection, emergency stop, and fault diagnostics ensure 24/7 operational reliability.
Technical parameters
No. | Parameter | Value | Unit |
1 | Casting Diameter Range | Φ60~Φ120 | mm |
2 | Casting Length | 1600 | mm |
3 | Diameter of Mold Raceway | Φ100~Φ180 | mm |
4 | Diameter of Pallet Wheel | Φ300x70 | mm |
5 | Distance Between Two Pallets | 745 | mm |
6 | Distance Between The Ground and The Center of Mold | 720 | mm |
7 | Mold Speed | 0~2000 | rpm |
8 | Main Motor Power | 7.5 | KW |
Applications
Automotive engine cylinder liners.
Industrial machinery wear-resistant components.
HVAC and agricultural equipment parts.
Why Choose Us?
• 20+ Years of Expertise: The R&D team has developed numerous exclusive technologies tailored for centrifugal casting processes.
• Customizable Solutions: Adaptable to gray iron, ductile iron, and hybrid alloys.
If you’d like further details, please share your casting specifications (outer diameter, wall thickness, length, and material) with us. We’ll gladly customize a dedicated equipment solution tailored precisely for your needs.
Why Choose Our Machine?
Traditional cylinder liner production faces challenges of low efficiency, unstable quality, and high labor costs. Our Two-Station Automatic Servo-Controlled Centrifugal Casting Machine revolutionizes the process with cutting-edge technology, delivering unmatched consistency, energy efficiency, and operator-friendly operation.
Core Advantages
✅ Two-Main Machine Design
• Parallel arrangement for synchronized casting, doubling productivity.
• Shared auxiliary systems (cleaning, spraying, pouring) reduce footprint by 30%.
✅ Fully Automated Design
•Process Workflow
1. Cleaning → 2. Spraying → 3. Pouring → 4. Cooling → 5. Casting Extraction
- Fully automated cycle time: 2-4min/casting (depending on casting size).
✅ Servo-Driven Auxiliary System
• Integrated Mobile Platform: Centralizes cleaning, spraying, and pipe-pulling mechanisms. Servo-controlled positioning enables rapid repositioning (3-axis alignment) and ±0.1mm repeatability.
• Multi-Stage Spraying: Adjustable spray bar movement (3-speed segments) synchronizes with mold rotation, ensuring uniform coating adhesion and reduced defects.
✅ Smart Mold Temperature Management
• Real-Time Monitoring: Infrared sensors track mold surface temperature across three zones, displayed on the HMI interface.
• Axial Cooling System: Uniform water spray nozzles maintain mold temperature within ±5°C, preventing white mouth defects and ensuring coating integrity.
✅ Robust Casting Extraction
• Two-Action Pipe-Pulling Mechanism: Electric + pneumatic drive ensures smooth, vibration-free extraction of castings, reducing cycle time by 20%.
✅ Automated Pouring & Weighing
• Tilted Ladle System: Adjustable pouring speed (0.5–5 L/s) minimizes turbulence. Integrated weighing sensors ensure ±0.5% batch consistency, with real-time data display and printability.
✅ Intelligent Control System
• PLC + HMI Interface: Siemens/Mitsubishi PLC core with 10.1" touchscreen for parameter adjustment (speed, temperature, cooling time).
• Safety Protocols: Overload protection, emergency stop, and fault diagnostics ensure 24/7 operational reliability.
Technical parameters
No. | Parameter | Value | Unit |
1 | Casting Diameter Range | Φ60~Φ120 | mm |
2 | Casting Length | 1600 | mm |
3 | Diameter of Mold Raceway | Φ100~Φ180 | mm |
4 | Diameter of Pallet Wheel | Φ300x70 | mm |
5 | Distance Between Two Pallets | 745 | mm |
6 | Distance Between The Ground and The Center of Mold | 720 | mm |
7 | Mold Speed | 0~2000 | rpm |
8 | Main Motor Power | 7.5 | KW |
Applications
Automotive engine cylinder liners.
Industrial machinery wear-resistant components.
HVAC and agricultural equipment parts.
Why Choose Us?
• 20+ Years of Expertise: The R&D team has developed numerous exclusive technologies tailored for centrifugal casting processes.
• Customizable Solutions: Adaptable to gray iron, ductile iron, and hybrid alloys.
If you’d like further details, please share your casting specifications (outer diameter, wall thickness, length, and material) with us. We’ll gladly customize a dedicated equipment solution tailored precisely for your needs.
