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✅ Precision Production for High-Volume Engine Components
1. There are seven stations in the production line, which are mold spraying station, cleaning station, three pouring stations, picking station and water-cooling station;
2. The production line can produce up to six molds at the same time, and the molds are rotated through the upper conveyor and lower conveyor between the seven stations according to the technological sequence of picking up, cooling, cleaning, spraying and pouring;
3. Equipped with automatic pouring machine to complete the transfer and pouring of molten iron from holding furnace to pouring station. The pouring speed can be adjusted according to the process;
4. Unique full-automatic control system can ensure that the production line can operate as usual when various problems such as castings can not be taken out, unqualified spraying quality and so on occur in the process of mold production. The problematic molds can be rejoined into the production process after the treatment is completed;
5. The spraying device can automatically complete the complex spraying process to ensure the uniformity and stability of the mold coating.
Technical parameters
NO. | Parameter | Value | Unit |
1 | Outer Diameter of Casting | Φ70～Φ100 | mm |
2 | Mold Length | 2000～2100 | mm |
3 | Diameter of Mold Groove | Φ150～Φ175 | mm |
4 | Wheel Diameter | Φ250X70 | mm |
5 | Outer Gear Distance of Two Pallets | 1270 | mm |
6 | Center Distance Between Two Wheels | 1200 | mm |
7 | Ground to Mold Center Distance | 700 | mm |
8 | Pipe Mold Speed | 0～2400 | rpm |
✅ Core Technology Features
1. Intelligent Process Automation
o Self-optimizing control system dynamically adjusts to production anomalies
o Automatic bypass/reentry for molds requiring intervention
o Real-time quality monitoring at all stations
2. Triple-Pour Capacity
o Dedicated pouring stations enable continuous production rhythm
o Servo-controlled pouring machines with adjustable flow rates
o Direct molten iron transfer from holding furnaces
3. Advanced Coating System
o Programmable multi-stage spraying protocols
o Guaranteed coating uniformity (±0.05mm variance)
o Critical for mold temperature management and casting release
4. Precision Thermal Management
o Dedicated water-cooling station with flow control
o Prevents thermal stress and microstructure defects
o Extends mold service life by 30-40%
✅ Unmatched Operational Advantages
· 45% Higher Throughput: Triple pouring stations + simultaneous processing
· Zero Downtime Design: Self-recovering production flow during exceptions
· Space-Saving Footprint: 40% smaller than conventional layouts
· Labor Efficiency: Full operation with only 2 technicians
✅ Precision Production for High-Volume Engine Components
1. There are seven stations in the production line, which are mold spraying station, cleaning station, three pouring stations, picking station and water-cooling station;
2. The production line can produce up to six molds at the same time, and the molds are rotated through the upper conveyor and lower conveyor between the seven stations according to the technological sequence of picking up, cooling, cleaning, spraying and pouring;
3. Equipped with automatic pouring machine to complete the transfer and pouring of molten iron from holding furnace to pouring station. The pouring speed can be adjusted according to the process;
4. Unique full-automatic control system can ensure that the production line can operate as usual when various problems such as castings can not be taken out, unqualified spraying quality and so on occur in the process of mold production. The problematic molds can be rejoined into the production process after the treatment is completed;
5. The spraying device can automatically complete the complex spraying process to ensure the uniformity and stability of the mold coating.
Technical parameters
NO. | Parameter | Value | Unit |
1 | Outer Diameter of Casting | Φ70～Φ100 | mm |
2 | Mold Length | 2000～2100 | mm |
3 | Diameter of Mold Groove | Φ150～Φ175 | mm |
4 | Wheel Diameter | Φ250X70 | mm |
5 | Outer Gear Distance of Two Pallets | 1270 | mm |
6 | Center Distance Between Two Wheels | 1200 | mm |
7 | Ground to Mold Center Distance | 700 | mm |
8 | Pipe Mold Speed | 0～2400 | rpm |
✅ Core Technology Features
1. Intelligent Process Automation
o Self-optimizing control system dynamically adjusts to production anomalies
o Automatic bypass/reentry for molds requiring intervention
o Real-time quality monitoring at all stations
2. Triple-Pour Capacity
o Dedicated pouring stations enable continuous production rhythm
o Servo-controlled pouring machines with adjustable flow rates
o Direct molten iron transfer from holding furnaces
3. Advanced Coating System
o Programmable multi-stage spraying protocols
o Guaranteed coating uniformity (±0.05mm variance)
o Critical for mold temperature management and casting release
4. Precision Thermal Management
o Dedicated water-cooling station with flow control
o Prevents thermal stress and microstructure defects
o Extends mold service life by 30-40%
✅ Unmatched Operational Advantages
· 45% Higher Throughput: Triple pouring stations + simultaneous processing
· Zero Downtime Design: Self-recovering production flow during exceptions
· Space-Saving Footprint: 40% smaller than conventional layouts
· Labor Efficiency: Full operation with only 2 technicians
